SAF - Sustainable Aviation Fuels

At TeOsTeam, we provide end-to-end engineering for Sustainable Aviation Fuel (SAF) systems, supporting the transition to low-carbon aviation through process design, system integration, quality engineering, and compliance management. 250+ years of combined cryogenic and energy-systems experience, our team delivers reliable, scalable, and standards-compliant solutions across Europe, Turkey, and global markets.

SAF Production Pathways

We support engineering, evaluation, and integration of all major SAF pathways, including:

• HEFA (Hydroprocessed Esters & Fatty Acids) - Feedstock analysis, pre-treatment, hydrogen integration, reactor configuration, and product upgrading.

• Fischer–Tropsch (FT) Synthetic Fuels - CO₂ / syngas conditioning, catalyst selection, system integration, and FT reactor optimization.

• Alcohol-to-Jet (ATJ) - Bio-ethanol and bio-butanol conversion systems, dehydration, and jet-range hydrocarbon production.

• Co-Processing with Refineries - Refinery integration engineering, blending, filtration, and ASTM D7566 annex compliance.

Every SAF project is engineered for process safety, efficiency, and long-term operability.

Hydrogen & CO₂ Supply Integration

SAF pathways rely on green hydrogen and, in some cases, captured CO₂. TeOsTeam provides:

• Hydrogen production, storage, and transfer system design

• CO₂ purification and conditioning

• Integration with electrolyzers, CCUS systems, and flue-gas recovery loops

• Vacuum-insulated pipelines, cryogenic tanks, and super-insulated transfer modules

• Material compatibility, thermal modeling, and safety compliance

We optimize interfaces between hydrogen, CO₂, and SAF production units to maximize yield and minimize operating costs.

SAF Plant Engineering & System Design

From conceptual engineering to commissioning, we provide:

• Process simulation and mass-energy balance development

• Equipment sizing, datasheets, and specification packages

• Hazard and operability studies (HAZOP/HAZID)

• Layout design, 3D modeling, and mechanical integration

• Vendor evaluation and quality surveillance

• Construction supervision and commissioning support

Our engineering ensures compliance with EN standards, ASME codes, and ASTM D7566 certification pathways.

Airport Fuel System Integration

We design SAF integration into existing aviation fuel systems, including:

• Storage and blending tanks (SAF 10–50%)

• Filtration, conditioning, and water separation modules

• Transfer pipelines and hydrant systems

• Loading/unloading skids and flow-control systems

• Fuel quality assurance and contamination prevention

• Monitoring, metering, and safety interlocks

Systems are engineered to ensure safe, seamless, and loss-free operation within airport environments.

Certification, Quality & Compliance

SAF requires rigorous certification and traceability. TeOsTeam supports:

• Compliance with ASTM D7566 and aviation fuel standards

• Lifecycle (LCA) and sustainability assessments

• Fuel quality and specification verification

• Documentation, conformity packages, and test plans

• Supplier qualification and manufacturing oversight

We ensure that SAF projects meet the highest regulatory, safety, and performance requirements. TeOsTeam is committed to driving clean-energy transformation in aviation through reliable engineering, quality assurance, and sustainable system integration. Our mission is to help airlines, airports, and fuel-producers deploy scalable SAF infrastructure that meets global decarbonization targets.

Contact our engineering team: info@teosteam.com